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History
The original snuff boxes were tiny containers which could fit into a gentleman's waist coat pocket. The musical boxes could have any size from that of a hat box to a large piece of furniture. Most of them were table top specimens though. They were usually powered by clockwork and originally produced by artisan watchmakers.
For most of the 19th century the bulk of musical box production was concentrated in Switzerland, building upon a strong watchmaking tradition. The first musical box factory was opened there in 1815 by Jérémie Recordon and Samuel Junod. There were also a few manufacturers in Bohemia and Germany. By the end of the 19th century some of the European makers had opened factories in the United States.
The cylinders were normally made of metal and powered by a spring. In some of the costlier models, the cylinders could be removed to change melodies, thanks to an invention by Paillard in 1862, which was perfected by Metert, of Geneva in 1879. In some exceptional models there were four springs, to provide continuous play for up to three hours.
The very first boxes at the end of the 18th century made use of metal disks. The switch over to cylinders seems to have been complete after the Napoleonic wars. In the last decades of the 19th century however, mass produced models such as the Polyphon and others all made use of interchangeable metal disks instead of cylinders. The cylinder based machines rapidly became a minority.
The term "musical box" is also applied to clockwork devices where a removable metal disk or cylinder was used only in a "programming" function without producing the sounds directly by means of pins and a comb. Instead, the cylinder (or disk) worked by actuating bellows and levers which fed and opened pneumatic valves which activated a modified wind instrument or plucked the chords on a modified string instrument. Some devices could do both at the same time, and were often combinations of player pianos and musical boxes, such as the Orchestrion.
At the end of the 19th century and the beginning of the 20th most musical boxes were gradually replaced by Player pianos, which were more versatile and loud, and also melodious, when kept tuned, and by the smaller gramophones which had the advantage of playing back voices. Escalating labor costs increased the price and further reduced volume. Now modern automation is helping bring music box prices back down.
Collectors prize surviving musical boxes from the 19th century and the early 20th century, as well as new music boxes being made today in several countries (see “Evolving Box Production”, below). The cheap, small windup music box movements (including the cylinder and comb and the spring) to add a bit of music to mass produced jewelry boxes and novelty items are now produced in countries with low labor costs.
Many kinds of music box movements are available to the home craft person, locally or through online retailers.
Coin operated music boxes
In Switzerland coin-operated music boxes, usually capable of playing several tunes, were installed in places like train stations and amusement parks. Some of the models had a mechanism for automatically changing the metal disks. These were, in a sense, the precursors to jukeboxes. However, since they produced music instead of playing back any sound, including human voices singing, they soon disappeared from their intended venues, displaced by the jukebox.
Because most of the coin-operated music boxes were built for rough treatment (such as typical slapping and kicking by a disgruntled customer) many of these large models have survived into the 21st century, despite their relatively low production quantities. They are eagerly sought by collectors who have the space for their large or very large cabinets.
Music Box Elements
- The bedpan (or bedplate) is the relatively heavy metal foundation on which all the other pieces are fastened, usually by screws.
- The ratchet lever or the windup key is used to put the spring motor under tension, that is to wind it up.
- The spring motor or motors (2 or more can be used to make playing times longer) give anywhere from a few minutes to an hour or more of playing time.
- The comb is a flat piece of metal with dozens or even hundreds of tuned teeth of different lengths.
- The cylinder is the programming object, a metallic version of a punched card which, instead of having holes to express a program, is studded with tiny pins at the correct spacing to produce music by striking the teeth of the comb at the correct time. The disc in a disc music box plays this function.
- The disc is the programming object, a metallic version of a punched card. In a disc music box, changeable tune discs have holes or projections that engage a point on a star shaped wheel, causing it to rotate. Turning the star wheel causes one or more of the other points of the star wheel to lift and drop the tooth or teeth on one or more combs. The cylinder in a cylinder music box plays this function.
Evolving box production
Musical box with dancing Ballerina
Between the two world wars most of the Swiss companies converted to the manufacture of other products requiring precise mechanical parts. Some went back to making watches, others were eventually responsible for the famous Bolex movie cameras and the Hermes typewriters. Some simply sold out to Reuge.
Located near Lake Neuchâtel, Reuge is one of the last of the Swiss survivors making music boxes of all sizes and shapes, with or without automatons in imitation of past models of the previous centries or in a modern style with clear acrylic sides to see the mechanical operation. They have in a sense branched out widely from their original cylinder offerings since they now also offer traditional looking music boxes with removable metal disks for around a 1,000 Euros, with each disk costing in the neighborhood of 14 Euros. The higher range boxes with removable cylinders and small assorted tables made of fine woods can cost up to 34,000 Euros and about an equivalent number of US dollars. They also sell several models of clear acrylic paperweights with a musical box movement inside, for a minimum of about 45 Euros. They have, however, discontinued the smaller movements.
Sankyo Seiki In Japan started up in the aftermath of WWII, using the latest in automation. Modern production methods resulted in reasonable prices, producing company growth. Sankyo started with small movements, introduced 50 note movements by the late 1970’s, and in 2006 is producing disc boxes playing discs as large as 16” (with two 80 note combs and reminiscent of the “Mira”) and are also working on a dual cylinder 100 note movement. Sankyo now offers a wide variety of music boxes in Japan, and supplies movements to many other manufacturers and distributors. Some of these sell them retail (even online) to hobbyists for as low as 3 Euros each. Sankyo Seiki bills itelf as the biggest manufacturer of music boxes in the world, and advertises that it controls 50% of the market. Recently, it has started selling licences for its music box tunes to cellular phone companies, for use as ring tones. The company is an industrial concern which also makes magnetic and hologram card readers, appliance components, industrial robots and miniature motors of all kinds.
The Porter Music Box company of Vermont produces steel disc music boxes in several formats. They offer clockwork, spring wound models as well as electric ones. They stand out by their continuing production of discs, with a selection of about a thousand tunes. The discs can also be played on many antique music boxes bearing the Polyphony and Regina brand names.
The small 18 note musical movements are now being made almost exclusively in counties with low labor costs such as China and Taiwan.
References
- http://www.amica.org/Instruments/Music_Boxes/Music_box_history.htm
- http://www.mbsi.org/
- Bahl, Gilbert. Music Boxes: The Collector's Guide to Selecting, Restoring and Enjoying New and Vintage Music Boxes. Philadelphia, Pennsylvania: Running Press, 1993.
- Diagram Group. Musical Instruments of the World. New York: Facts on File, 1976.
- Ganske, Sharon. Making Marvelous Music Boxes. New York: Sterling Publishing Company, 1997.
- Greenhow, Jean. Making Musical Miniatures. London: B T Batsford, 1979.
- Reblitz, Arthur A., Q. David Bowers. Treasures of Mechanical Music. ISBN 0911572201. New York: The Vestal Press, 1981.
- Sadie, Stanley. ed. Musical Box. The New Grove Dictionary of Music and Musicians. ISBN 1561591742. MacMillan. 1980. Vol 12. P. 814.
- Smithsonian Institution. History of Music Machines. ISBN 0877497559. New York: Drake Publishers, 1975.
- Templeton, Alec, as told to Rachael Bail Baumel. Alec Templeton's Music Boxes. New York: Wilfred Funk, 1958.
Category: Lamellaphones